Tonight a big step was taken although very little visual
work got accomplished. The short version would be that we drilled four
holes and installed 2 dowel rods. The big step is the wing is now
doweled to the fuse at the front.
First step of this process was to tape the 1/32' X 2" plywood strips to
the wing in the appropriate position. These strips will become the
wing seat when all said and done, also the strip will support/become a part
of the wing fillets. Next we set the fuse on the wing and do all the
measuring , trimming and squaring of the wing to fuse fit. From the
front of the fuse using a long 1/16" drill bit on an extension to drill
a pilot hole into the fuse. Now remove wing and drill the fuse using
the pilot holes with a 3/8" drill bit. Now install back on wing
and do all the measuring all over again. To mark the holes in the
leading edge of the wing, we turned a drill bid backwards (end for end), and
applied a small amount of paint. This we put into the fuse holes to
mark the leading edge of the wing.. Now drill the wing and install the
3/8"
dowels into the wing. Now we over drilled the fuse holes by
1/64". Then we installed the fuse onto the wing and checked all
the measurements again and found out we are within 1/32" of being
perfect.
This all sounds simple enough, however, it took us 9 total man-hours to
accomplish this. Although this seems excessive, we figure right now we
are building the flying characteristics into the aircraft and is time well
spent.
-- Gary Himes
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