I need to back up a minute. Remember last week Dale vacuum
molded our small windows? Dale was not happy with these windows because they
were cloudy. The reason for this was due to fine dust and the window
actually conforming to the wood grain of the mold. So he took the molds home
again for another try. This time Dale used mylar tape over the "window
portion" of the mold. The result is now crystal clear windows. Also he
took home both check blisters and the window section of the pilot/co-pilot
cockpit area which are clear plastic. He used these to make plaster of Paris
molds. From these molds he made identical parts from .030" plastic. With all
this done and parts in hand we are now ready for tonight!
We start the night out by trimming out the white plastic
parts Dale has vacuum formed for us. With trimming and fitting done we
located and glues into place using thin CA glue. Now we feather sand the
plastic parts. Next order of business is to cut out glass cloth, mix up a
batch of epoxy and apply.
Our plan here is to glass these plastic parts, then cut out
the window areas. Then after every thing is primed and painted the clear
windows can be attached from the inside and should give us a great "scale"
look.
Some more sanding and repriming was done on the wing tonight
also. This is once again a great time working on the project, in respect
that every night there is extreme visible signs of what is being
accomplished. We worked through that long phase where we worked our behinds
off but saw now real results. But once again the current results are
immediate.
Gotta Love It!!!!!!!!!
-- Gary Himes